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Jumat, 15 April 2016

Best selling wood projects - That Chisel

Best selling wood projects

Best selling wood projects


The blade is finished and needs a handle.

White mahogany is an Australian eucalypt species that grows around these parts, and I think that this is a piece from one of these neighbourhood natives.

Roughing down to a cylinder on the lathe isnt terribly exciting, but the transformation to useful handle certainly is.

This is a large blade and will require an appropriately large handle.

I really must invest in a longer tool rest one of these days


Ive made this handle longer than what is usual for most bench chisel handles, as I want the extra length for finer control at the blade end when using it for paring.

I have a brass ferrule that will fit the tang end to prevent any possible splitting. The hardwood handle is strong enough to take mallet blows when necessary.

A coat of bees wax and a quick polish with a handful of shavings, and the shape is complete.

Here is the finished article:



A good test of any chisels degree of sharpness - is in the paring of endgrain.
This one isnt too bad at all:


It may not be pretty, but it is no longer the near reject that it first appeared to be.

Happy woodworking to all.
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Minggu, 27 Maret 2016

Best selling wood projects - I Love It When a Plan Comes Together

Best selling wood projects

Best selling wood projects


The ladies have arrived and are settling into their new home.  All are quite young and none of them seems to know how to perch for the night as yet. Maybe perching kicks in as they get older and start to lay.
They also dont seem to know what to do with fresh greens - laying pellets ... yum!  - fresh greens .... what the?  Its the same everywhere - how to get kids to eat their veggies ......!
And - yes - that is where I dump my sawdust and wood shavings. The girls seem to love it.



 Meanwhile back in the shed, work proceeds apace on the planes cupboard.

There were a few details to attend to before the carcass was ready to assemble.  Since the sides and middle would be resting on the benchtop, they needed some "feet" to give them stability.  Normally there would be a base, but I wanted the benchtop to be level all the way to the back, so feet would suffice.

These were made from old 2x1 radiata pine.  It needed to be reduced in size to fit the existing dadoes.  It was quicker to do this with my jack plane. It has a generous mouth and a radiused blade that takes nice thick shavings. Done in no time.

These were then glued to the sides to create the feet of the cupboard.



Next, the shelves needed attention.  Much easier to do this before assembly than afterwards.




Assembly comes next. If everything is prepared well beforehand, then assembly is quick and easy.




Like I said - I love it when a plan comes together.


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Jumat, 18 Maret 2016

Best selling wood projects - Building the Wall Mirror part IIa

Best selling wood projects

Best selling wood projects


I really thought that I would be finished this project by now, but the fates have had other ideas.
A solid stint of babysitting with the grandchildren as well as the things that needed to be done by Xmouse, have all contributed to the delay.
As Old Blue Eyes would say ... Thats Life!

I briefly re-visited the shed today on my way to other chores, and found a solution to my clamping problem.

I have been tossing around various ideas to solve the short clamps dilemma.  I just dont have enough clamps long enough to span the length of the mirror - essential for the glue-up.

Here is what I came up with:





This is a long mirror, so the table saw and router table were pressed into service as benchtops, and the gap between them became the pivot point for the solution.

I clamped a pair of cauls across the middle, and used my longest clamps from this point in both directions.
 The clamps pull against each other - with the top caul in between them to keep them straight.  One happy side effect is that I have adjustable clamping pressure at every corner.
I only had time for a dummy run this morning.  The real thing will have to wait until after Xmouse.
Cool!

I do hope that you all experience the love and fellowship that family, and this time of the year offers to us.  And remember ... nothing comes before family!

Happy Xmouse to all!

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Senin, 07 Maret 2016

Best selling wood projects - From Russia With Love

Best selling wood projects

Best selling wood projects


It arrived in a box of plane parts that I found at the markets one Sunday - many moons ago.  It was in pieces, and only by a process of elimination could I deduce which parts belonged.  Not that I recognised these parts, but I am familiar with Stanley, Turner and Record, so once those bibs and bobs were removed - this is what was left.

Its a cast iron smoothing plane - about the size of a Stanley Number 4.

Pretty it isnt - but was it functional?

I decided to have a closer look, make some observations, and then put it through its paces.

Who knows, it might just be that diamond in the rough.


 And, yes it is rough.  The lever cap is probably the worst example, but the finishing is very poor indeed.

It does what it is supposed to do, and holds the blade and cap-iron quite well.

Fortunately, the frog is better made and fits the base quite nicely.


The frog casting must have been made in a different foundary, on a different day, or by someone who cared for their work.

It is in a different league to the lever cap.  In spite of the paint, it sits the base very well, and moves smoothly forward and back with the frog adjusting screw.

The depth adjuster is made from steel and rotates easily.

So far so good.  It isnt until we turn the frog over that a couple of little problems arise.

The lateral adjuster lever is about as small as you can get away with, and is simply a bent and folded strip of steel. Initially, it sat just under the blade, swinging in the breeze.  It needed bending upwards at the bottom to engage the blade slot.
 The yolk that connects the depth adjuster to the slot in the cap-iron is a poor fit, and this leads to problems with the blade in use.

It is simply too skinny, and creates quite a lot of slop and play in the depth adjusting mechanism as a whole.

In use, it becomes absolutely imperative that the depth adjuster be in the forward position, to keep forward pressure on the blade.



The base is thick and solid, and feels heavy in the hand. It could be more to do with the balance of the plane than its actual weight, as it is about the same mass as a Stanley Number 4.

After the quality issues presented thus far, it was a surprise to see that the sides were square to the sole.

The mouth is generous, making adjustments for fine shaving a little tricky.


At first blush, the blade looks to be too short, but compared to a Stanley blade it has about the same length of blade below the slot.  It isnt exactly the same amount of usable blade however, as the lateral adjustment lever will run out of available slotting when the blade is about half used.  In the second picture, the back of the blade shows a line where the paint finish ends - it is about here that the usable blade will exhaust itself.


These days, we are accustomed to plane blades that are flattened at the factory and virtually ready to go straight out of the box.

Not this one!

In fact, the back of the blade was a mess of craters.  I spent quite some time attempting to flatten the lower part of the blade and discovered - thankfully - that it had a pronounced hollow. Had it been convex, I am sure I would have given up.  Flattened this far, the cap-iron had to be set close to the cutting edge to avoid shavings lodging between the irons.


At this point the cap-iron did not fit well enough, and left a gap between the leading edge and the blade.  It had to be flattened on the oilstone to eliminate any possibility of shavings jamming in between the two irons.

The handles are not pretty.  They are utterly utilitarian.

The rear tote feels chunky in the hand, and never feels comfortable.

Even though the right index finger can reach the depth adjuster, it doesnt want to - as this changes the position of the palm on the handle - and it simply feels awkward.


OK -  now to the money question - how does it perform?

Well, quite creditably on softwoods.  To be fair, it would likely not encounter Australian hardwoods in its own country, so it does serve the purpose for which it was designed.

The finish on the softwoods that I tried, was very good.

In order to close the mouth, the frog had to be screwed forward.  No problem in softwoods, but pronounced chatter from the blade in hardwood.
Stick to softwoods then.

The most annoying characteristic was the failure of the depth adjuster to hold the depth chosen for the blade.

The problem is the thin-ness of the yolk, and the amount of play that this introduces into the adjustment mechanism.

As a total package, this is not the diamond that we hoped it might be.
Its not a lump of coal either, even though parts of it look like they have been kicked around a mine for a couple of years.
It is what it seems - a product designed to do a job - no more and no less.  There are no bells and whistles, and there isnt the slightest attempt to add bling anywhere on this tool.

Would I buy one - no.  Would I use one - yes, if I had no other plane to turn to.



The bottom line is that good results can be had from this plane, as long as you are aware of its limitations.  It would make an interesting talking point in any workshop.  Fortunately, these planes are not that common in Australia.

Happy woodworking to all.
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