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Jumat, 22 April 2016

Best selling wood projects - Building a Rosewood Hall Table Part 1

Best selling wood projects

Best selling wood projects


The ukulele is progressing, but has gone on the back burner while this commission is completed.

Preparing Stock 

For this hall table I will use some very old Australian Rosewood.
It was felled over twenty years ago and has sat around all that time waiting to be turned into something beautiful.
Hope I do it justice.

 

The exterior of the rosewood has deteriorated but the timber underneath is quite lovely.


The bandsaw makes short work of ripping down to size.
Here I am cutting the legs.


Note the push stick on the right for assisting with the feeding when using the fence on the bandsaw.
Saves losing fingers if things slip up.

Here is the slab that will become the top of the table.

Already some interesting grain is evident and this will need to be watched to prevent tearout when working with tools.

There is a natural edge to this slab which I will preserve as the leading edge of the table top.
It is weather beaten and grungy, so it will need refining when the time comes.

In its present shape this slab is too long and will be trimmed to size, being careful to remove as much cracking and checking (see far end)   as possible.

Next step will be to mill the legs.  These will be square in section at first but will be tapered later.

The four legs are all 45mm square to begin with.

First step will be to cut these to length.

Before tapering, the mortices that will house the rails will be cut.  It is much easier to do this with square stock than with tapered stock.

Also, the rails need to be housed in mortices that are square to the rail ends.

The grain in the legs is not straight, and has a distinct sloping attitude to it.  I will use this to advantage when it comes time to taper the legs.  The tapers will follow the grain.

Next step is to cut out the front and back rails as well as the side rails.

These will be the same width and thickness.





Here I have cut more rails than I need.

there is some checking towards the ends of the individual timbers and the grain varies with the timbers used.

There is also some significant sapwood that shows some signs of  insect larval damage.

I want to use the sapwood in the design if possible, but will carefully remove any damaged sections first.













The rails need truing and the bandsaw marks need removing from the edges and faces.
Here I am using a Stanley Number 31 transitional plane as my jointer.


The edges are checked for square against a strong light.  As you can see, this edge still needs work.

The Legs


Once the legs have had their mortices cut - I use a router for this - then the legs can be tapered.
A rough taper is cut on two faces of each leg on the bandsaw.


The legs are then smoothed using the Stanley jointer once more.


Once smooth, the edges need to be dressed to prevent splintering and the base of each leg chamfered.


This chamfer stops the bottom of the leg splintering, and also creates a shadow line under the foot - adding a little elegance.

In the next part, I will dress the table top and gather all of the parts before final assembly.
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Best workbench plans - In search of the ideal kids workbench

Best workbench plans

Best workbench plans


As I prepare to commence running woodworking activities with kids in Primary Schools, I have been exploring the best type of benches to make and to use for the programs.

My existing benches, used by adults and secondary students, are fantastic. They are solid and made for serious woodworking. However they are heavy and need to be assembled. Each bench is held together by 4 bolts. I have made shorter legs sets to enable young children to be able to use them.

This pic shows the two types of benches I have been using - the 2-vice model and the 4-vice model. Shown here in the process of being set up ready for a program with secondary students.

Meanwhile, I have been researching benches specifically for kids - and the results of my research so far have been disappointing. So I was thinking... how about supermodified saw stools? The important criteria for kids benches me are: easily portable, stackable, stable, able to fit inbetween the wheel arches of my ute, solid enough to not bounce when hammering, room enough for two kids, and two small vices per bench. So after some planning, I made a couple of prototypes - two because I needed to test out the "stackability".

So here is what I came up with in the experiment, and I reckon they are little beauties! A bit like sawstools with a widened top. Note the small shelf under as well.

Of the two small benches I made, only one has the two vices fitted so far. I need to find more of them!!They are second hand 6 inch vices made for kids. Old ones, of course, sourced from markets and garage sales. Both Australian made, one by Carter and the other by Silex.

Note the little Record #0110 block plane on the bench. It was my first plane, given to me by my father. I still use it regularly in my workshop today. I recently said to my Dad: "I love this little plane, and use it all the time. Do you remember that you gave it to me when I was only nine. Its such a good tool - except it is a real pest to adjust." He laughed and said: "Thats probably why I gave it to you!"
These little planes are really good for kids to use, as well as for adults!
Hows the stackability factor? I was very pleased the way that worked out. Now that the experiment seems to have worked pretty well, I think I will have to make about 8 more of them! I will also need to make some extensions for the legs so I have some flexibility with the height. I made one of these 2 inches shorter than the other.
It must be time I started rounding up the timber to make the rest of the batch...
Not sure how I am going to resolve the vice issue. Theyre not easy to find.

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Rabu, 20 April 2016

Best selling wood projects - Kids enjoying woodwork at the Mosman Park Eco Fair

Best selling wood projects

Best selling wood projects


It was a great day today. The Mosman Park Eco Fair was organised by the wonderful group of people from the Mosman Park community, including bods from St Lukes Anglican Parish in Mosman Park, and they all did a fantastic job too. There was a wide array of stalls, displays, speakers, and activities. I was there doing woodwork with kids all day. It was flat out all day!
Nice work!
??
Kids love using the brace and bit! 
??
Looks like a lidded box under construction.
? This activity was just pure creative play. There were no set projects. Just benches, hammers and nails, a few other tools, and a mountain of wood. All the timber was derived from factory waste, packaging, roofing off-cuts, etc - which would normally all have been heading into the waste stream. Better to recycle and redistribute it back out in to the community in hundreds of things the kids have created and taken home!
?
The "sawing station" in use - textbook technique, too! Well done, Kiddo.
??
Kids very quickly learn to use the vices.
? During the day we went through a huge pile of timber. I have a big box of wood there for the kids to rummage through, and I keep topping it up throughout the day. The wood is predominantly soft stuff, to make it easier for the kids to hammer nails into - bits of pine, plywood, dowelling, etc.
?
Heres a palacial residence under construction.
??
Some of these kids hung around for hours, making stuff.
?
Nice aeroplane.
? Parents derived a lot of pleasure from seeing their kids enthralled and engaged in their woodworking projects.  Kids derived lots of pleasure from using the tools and creating stuff which came into their heads. The pounding of 20 hammers went on all day.

My task was to wander amongst the seven benches, give advice on tool use and problem solving, offer encouragement and praise, and keep up the supply of timber, nails, and tools. Very busy all day. All around me were kids engaged in creative play, experiencing the joy of wood. That was, after all, the whole idea...

Thanks, St Lukes and other Mossie Parkers, for turning on this great day for the wider community.
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Jumat, 15 April 2016

Best selling wood projects - The Season Of Joy and Peace

Best selling wood projects

Best selling wood projects


As we approach the season of good will and gift giving, it is timely for us to pause and reflect.

What started all of this, was the unremarkable birth of a son to a carpenter and his wife.  The boy grew to manhood, and along the way started thinking of a different way of valuing and treating people.  He shared these ideas with friends - and they liked them so much, that they translated them into a way of life.  This, they shared with others - and like all good ideas, it took off.

And thats about it!  Period!

Everything else was added afterwards to guild the lily.


People have embellished and re-embellished the story until it has been smothered by trivia.  Then the trivia became holy writ and the original message lost in translation.  Angels, star, wise men, virgin birth, miracles blah, blah, blah - etc, etc, etc

Religions have built business empires upon it, and made war on each other in its name.  I think that Mary and Josephs boy would throw up, if he saw how polluted his ideas had become.

So, at this time of the year, we do well to contemplate that little family and its boys gift to the world.

And so we celebrate our family, we re-connect with friends that we have seldom seen and rejoice with those we see regularly.

We give gifts to each other, and make an effort to be a little more patient, a little more kind, curb our boasting, and be happy for the gifts that others have and receive.

We honour others and put past wrongs behind us.

We teach our children to trust, to hope and to persevere in kindness.

In short - we show each other how to love.

These are the gifts of this season, and the path to true peace.

I hope that all of you will experience the joy that peace can bring, and the love of family and friends at this time - and for the future.






And if you are lucky enough to have a home to live in, a family to love you, and good food to eat this holiday season - spare a thought for those that dont.

Happy Christmas to all.

Have a safe holiday.

Drive carefully and arrive safe.

May Santa fill your stocking with gifts you need, and may you rejoice in the joy of giving to others.

Back to woodwork when the holidays are over.

....... and may you find peace ...................


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Best selling wood projects - Making A Boat Paddle Tenor Ukulele Part 2 The Mould

Best selling wood projects

Best selling wood projects


The Mould

To build up the thickness required,  it is usual to laminate pieces to form the mould.
Two pieces will suffice in this case because of the width of the starting material - meranti.

Glued and screwed together here is the finished mould in two parts - necessary so that they can be easily removed after the body has taken shape.



The waste pieces from the middle are important and need to be kept.  These will form the mating parts that support the sides and help them hold their shape until they dry and the glue is set.


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Selasa, 12 April 2016

Best selling wood projects - Woodies With Goodies continued

Best selling wood projects

Best selling wood projects


The Hastings Woodworkers Guild (HWWG)  Exhibition Weekend has come and gone.  It was great - plenty to see, do and listen to.
It is seldom appreciated by the viewing public just how much work goes into setting up and dismantling a show like this one.  It is, however, worth it.
We meet old friends and make many new ones.

We learn new techniques and exchange trade secrets (after the secret handshake of course).


Here, the great teacher woodturner - Peter Calabria - demonstrates turning a juniper bowl.


An absolute gentleman, Peter shares his time and expertise freely with anyone who is interested in wood turning.


Tony turned up a lidded box from one of his favourite Australian timbers - hairy oak.


Johnno shares his model making passion ..............
There were toys for grown ups and children to share ......


............. and toys just for kids.


Puzzles and games for big kids and little kids .....................


Roberts shop-made CNC machine attracted plenty of attention.


This year we had the Sing Australia group brighten our lives while the show went on around them. 


And so many other artists chose to join in our exhibition with samples of their beautiful creations, along with demonstrations for all to see ..................................


Last but not least, the old tools and collectables shared a long table with the buy swap and sell items from the Club woodies ....................  tool heaven for old tools ......................

While the show and exhibition is all over for another year, the memories, contacts and new friendships will linger, helping us into new directions over the next twelve months.
Enjoy your time in the shed and workshop .................
.........................and happy woodworking to all ............................
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Best selling wood projects - Keeping the Ladies Happy

Best selling wood projects

Best selling wood projects


Well, it has been an age since we had poultry down here on our little plot, and the old fowlhouse has been begging for a makeover.
I have been slowly doing renovations to the chook palace, and it is nearing completion.
Today was superb weather for working outdoors, after the heat and humidity of the last couple of days.  Overcast, mild temperatures and a slight breeze - does it get any better than this!
So the chookie yard had its wire attached, and there are only a couple of pieces to finish off and the ladies can move in.
I have been seeking advice from all and sundry about poultry breeds, and have even joined the Australian Poultry Forum to see what is currently best practice in poultry culture.

Hopefully the large numbers of alektorologists who read this blog will chime in with advice. Maybe even the experts from Pony Paradise will share their knowledge and experience.
Once its finished - should happen over the weekend - Ill post some piccies.
But in the meantime - feast your eyes on todays sunset.  A modest affair by Tele Point standards but still awesome.


Sometimes the trees do get in the way.

 

A full review of Poultry Paradise will follow shortly .....................................................................


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