Best workbench plans - In search of the ideal kids workbench

Best workbench plans

As I prepare to commence running woodworking activities with kids in Primary Schools, I have been exploring the best type of benches to make and to use for the programs.

My existing benches, used by adults and secondary students, are fantastic. They are solid and made for serious woodworking. However they are heavy and need to be assembled. Each bench is held together by 4 bolts. I have made shorter legs sets to enable young children to be able to use them.

This pic shows the two types of benches I have been using - the 2-vice model and the 4-vice model. Shown here in the process of being set up ready for a program with secondary students.

Meanwhile, I have been researching benches specifically for kids - and the results of my research so far have been disappointing. So I was thinking... how about supermodified saw stools? The important criteria for kids benches me are: easily portable, stackable, stable, able to fit inbetween the wheel arches of my ute, solid enough to not bounce when hammering, room enough for two kids, and two small vices per bench. So after some planning, I made a couple of prototypes - two because I needed to test out the "stackability".

So here is what I came up with in the experiment, and I reckon they are little beauties! A bit like sawstools with a widened top. Note the small shelf under as well.

Of the two small benches I made, only one has the two vices fitted so far. I need to find more of them!!They are second hand 6 inch vices made for kids. Old ones, of course, sourced from markets and garage sales. Both Australian made, one by Carter and the other by Silex.

Note the little Record #0110 block plane on the bench. It was my first plane, given to me by my father. I still use it regularly in my workshop today. I recently said to my Dad: "I love this little plane, and use it all the time. Do you remember that you gave it to me when I was only nine. Its such a good tool - except it is a real pest to adjust." He laughed and said: "Thats probably why I gave it to you!"

These little planes are really good for kids to use, as well as for adults!

Hows the stackability factor? I was very pleased the way that worked out. Now that the experiment seems to have worked pretty well, I think I will have to make about 8 more of them! I will also need to make some extensions for the legs so I have some flexibility with the height. I made one of these 2 inches shorter than the other.

It must be time I started rounding up the timber to make the rest of the batch...

Not sure how I am going to resolve the vice issue. Theyre not easy to find.

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Best selling wood projects - Never too young or too old to enjoy woodwork

Best selling wood projects

A recent job I had was to recycle some church pews. This church has more long straight pews than they need, as the front of the church and the sanctuary area are soon to be modernised somewhat. Shorter pews will enable the front half of the church to be arranged more into curves and be able to be put back into straight rows as required for traditional weddings etc. Improved flexibility and versatility are the aim. So my task was to make three smaller pews from longer ones, as a trial run. The congregation may have many more recycled in this way if they feel it will suit their requirements.

With my Mums 80th birthday on 8th May, our home is pretty full. My parents are up from Augusta for the gathering, and my daughter-in-law with two of our grand kids from Tasmania are staying with us too. Dad and I worked on the pews together, with some help from the grand kids. So we had 3 out of 4  generations involved, aged from 80 to 52 to 4 and 2 and a half. You are never too old or too young to enjoy working with wood!

Dad here is untying the load after we have picked up the three pews.

Having unloaded them from the ute, it was time to start the surgery. We carefully cut the pews as wed marked them out, in line with the side of a chosen backrest upright. The timber we reckon is Queensland Maple, which cut like butter. Those seats are single huge wide boards. You dont get stuff like this anymore...

This pic shows the pews after weve made the cuts in them. They were now much shorter and much more maneuverable! It was time now to carefully remove the ends from the sections wed cut off, and house the freshly cut ends into the mortises in those pew ends. After a fair bit of trimming to fit and gentle hammer work, the new ends were then re-fixed using the old screw holes in the pew ends.

Young Ronnie here is helping me to drill the new screw holes into the seat and backrest. We had previously chopped out the old wooden plugs in order to remove the pew ends, which were screwed on with nice old 14 gauge wood screws. New plugs were made from a piece of redundant foot rail, to be housed into the square plug holes wed chopped.

Glue was put into the square holes ready to receive the plugs after we have fitted them.

With glue in the holes, the plugs were hammered home. The surplus would be taken off with a block plane when the glue had dried. 

One of the ends needed some old trenches filled, which we did using redundant material from a hymn book trough. With the grain oriented in the correct way, these wider pieces were fitted and glued into the trenches to fill the holes. Here Dad is using a jack plane to remove the bulk of the surplus before cleaning up with the block plane in the direction of the grain. After the plugs and infill were cleaned off with the block plane and then sanded, the challenge was to try and match the colour. The pews appeared to have been polished with shellac. With the passage of time the timber under the shellac has changed to a yellowish colour, and the newer material in the plugs would not match the old colour with just shellac over it. So we used a maple stain under the shellac to help bring the colour up to a closer match with the old.  

With the job done, the shorter pews were loaded back onto the ute and taken back to the church. They are pictured here ready to be re-loaded. Originally, each pew in the church was made to fit a particular location, and nailed to the floor in their designated position. Therefore the old pews exist in a wide variety of lengths, with the backrests divided evenly. As we have cut the new pew lengths to match the original uprights, this means that the new shorter pews are also of varying lengths. However they look good as each has one centre upright which is exactly in the centre of that length. They look pretty good.

I believe the variation in lengths of the recycled (shorter) pews will further help them to be used with greater flexibility. I look forward to hearing how the congregation feels about these shorter pews. It has certainly been an interesting job, which in this situation involved 3 out of 4 generations of Millers. Nice, eh?

It just goes to show, youre never tool old or too young to enjoy woodwork.

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Best selling wood projects - Staples Wood File Cabinet Wooden Plans

Best selling wood projects

Preparing the Deck for Glass PDF Plans staples wood file cabinet Woodworking Download

staples wood file cabinet

My tools of choice were my wood file my locker scraper and my barrage fire powered sander. When iodine was finally done I was pleased with the. Lastly the floor is fitted to the hull once more and edge glued in place staples wood file cabinet.

And then the underside of the pack of cards is saturated and reinforced Indiana several places. It had my hands aching and my nose full of sanding disperse I should hold raddled a dust mask. Later on collecting the bedeck edge gluing and then removing the staples we fill the gaps in the deck seams with thickened epoxy staples wood file cabinet. The cabinet scraper earned its keep doing a great job of flattening prospicient lines of hardened epoxy putty from along the deck seams. That gets us to todays work removing the excess epoxy and sanding the deck suave and This was tedious arduous hard It took hours. Erstwhile vulcanised the deck is removed and the inside of the hull is saturated and glassed.

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Best workbench plans - Workbench

Best workbench plans

Workbench - woodworking update.

Build this heavy duty workbench on casters using these free woodworking plans.

Type of Information: woodworking free plans

Source : MyOutdoorPlans

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Best selling wood projects - Calendar

Best selling wood projects

Calendar - woodworking update.

This wood block calendar is easy to build using this free tutorial. It is coated with clear chalkboard paint.

Type of Information: woodworking free plans

Source : RogueEngineer

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Best workbench plans - Bench Vises Workbench Vises Wooden Plans

Best workbench plans

Work Bench with Hovarter Quick Release Wagon and Face vises PDF Plans bench vises workbench vises Woodworking Download

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Split top workbench with Hovarter fast Release waggon and Face vises and mounted on hinged caster assembly bench vises workbench vises.

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