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Jumat, 22 April 2016

Best selling wood projects - Building a Rosewood Hall Table Part 1

Best selling wood projects

Best selling wood projects


The ukulele is progressing, but has gone on the back burner while this commission is completed.

Preparing Stock 

For this hall table I will use some very old Australian Rosewood.
It was felled over twenty years ago and has sat around all that time waiting to be turned into something beautiful.
Hope I do it justice.

 

The exterior of the rosewood has deteriorated but the timber underneath is quite lovely.


The bandsaw makes short work of ripping down to size.
Here I am cutting the legs.


Note the push stick on the right for assisting with the feeding when using the fence on the bandsaw.
Saves losing fingers if things slip up.

Here is the slab that will become the top of the table.

Already some interesting grain is evident and this will need to be watched to prevent tearout when working with tools.

There is a natural edge to this slab which I will preserve as the leading edge of the table top.
It is weather beaten and grungy, so it will need refining when the time comes.

In its present shape this slab is too long and will be trimmed to size, being careful to remove as much cracking and checking (see far end)   as possible.

Next step will be to mill the legs.  These will be square in section at first but will be tapered later.

The four legs are all 45mm square to begin with.

First step will be to cut these to length.

Before tapering, the mortices that will house the rails will be cut.  It is much easier to do this with square stock than with tapered stock.

Also, the rails need to be housed in mortices that are square to the rail ends.

The grain in the legs is not straight, and has a distinct sloping attitude to it.  I will use this to advantage when it comes time to taper the legs.  The tapers will follow the grain.

Next step is to cut out the front and back rails as well as the side rails.

These will be the same width and thickness.





Here I have cut more rails than I need.

there is some checking towards the ends of the individual timbers and the grain varies with the timbers used.

There is also some significant sapwood that shows some signs of  insect larval damage.

I want to use the sapwood in the design if possible, but will carefully remove any damaged sections first.













The rails need truing and the bandsaw marks need removing from the edges and faces.
Here I am using a Stanley Number 31 transitional plane as my jointer.


The edges are checked for square against a strong light.  As you can see, this edge still needs work.

The Legs


Once the legs have had their mortices cut - I use a router for this - then the legs can be tapered.
A rough taper is cut on two faces of each leg on the bandsaw.


The legs are then smoothed using the Stanley jointer once more.


Once smooth, the edges need to be dressed to prevent splintering and the base of each leg chamfered.


This chamfer stops the bottom of the leg splintering, and also creates a shadow line under the foot - adding a little elegance.

In the next part, I will dress the table top and gather all of the parts before final assembly.
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Rabu, 20 April 2016

Best selling wood projects - Building a Ukulele Part 7 Body Assembly

Best selling wood projects

Best selling wood projects


The various parts are sloooooowly coming together - a right shoulder injury is hampering my activities mightily at the moment.  It is taaaking .... sooo ...... looong to get the smallest tasks completed.

Serendipitously, it gives me an even greater appreciation of the courage and abilities of the competing para-olympians.  I really admire those athletes! Two weeks to go - bring it on!

OK, here are the bits.
Lets have a go at putting things together.


The body has had an embellishment added to the toe - in the form of the same burl veneer as the headboard.  Two reasons for this - to tart it up a bit, and provide a little balance in the design - and the second reason is to cover a badly matched join where the two sides met.


By making it wedge shaped, the filler piece can be cut oversize, slid into place and glued - then the top and bottom trimmed off.  Looks OK I think.

Ill be fitting the back first, so the back linings are attached.

Linings for the back are glued in place - hooray for clothes pegs!


Here are the back linings after drying.
Ill have to attach the neck before the top goes on, to give me room to clamp the neck tenon in place.

Ill fit and glue the back next, as the design of my neck means it has to be attached from the top, and the fretboard over the top of the soundboard.  Do these later.

I hoped to have more done than this, but ...... life intervenes .............
.... the shoulder, doc - the shoulder ...................owwwch!

Until next time ................

Love life and live ..........
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Selasa, 19 April 2016

Best selling wood projects - Making A Boat Paddle Tenor Ukulele Part 5 Catching Up

Best selling wood projects

Best selling wood projects


Oh my, where has all this time disappeared to?
So much to do around here and the ukulele build has been on the back-burner.
Our home is a large log cabin construction with a fully painted exterior.  The LOML, in her spring cleaning mode, started an outside spruce-up that turned into a full exterior house clean. A huge job!

We last painted the exterior in 1996-97..............
You can see whats coming...............  Now that it is clean lets re-paint, she said.  OK, I replied.  I really love painting .............. hahaha

 (this male king parrot landed on my painting trestle)

Soooooo ........... guess what has occupied my leisure hours of late - we have been painting, and painting and painting ...............

Oh, there was also the rehearsals for the concert by the Tele Point Ukes and Singers.......................

.............and the concert itself..................

trips to Young.................

.............. and Sydney - and my sons engagement to wonderful Edwina .............

........the party ..............

........... gardening .........

................. lots of gardening .........

...... babysitting ............... lots of babysitting ............

............ end of year parties and wrap-up dinners, as well as.........
..........school concerts .................

(......everybody was Kung-Fu fighting ......................)

.................. and woodwork........... well, bits and pieces.
I have found some time to cut and shape the gusset blocks for the ukulele body as well as lay out the fretboard and make a start on the neck.
Ill get back to that in my next post.

Soooooo ........ we are back up to speed.
 Every blessing to you and yours for this season of Xmouse.
May you find some peace...... and in doing so, add a little more joy to the world.




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Senin, 18 April 2016

Best selling wood projects - Building a Ukulele Part 8 Neck Fretboard and Bridge

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Best selling wood projects


Righteeeooho - here we go ho ................
The neck glue-up passed without incident, and it is now ready to accept the fretboard.

The scale on my tenor ukulele is 17 inches.  This determines the distance between the edge of the nut and the peak (break line) of the saddle.

With the soundboard temporarily in place, I can measure for the position of the bridge that carries the saddle.  I do this before gluing the top onto the body, so that I have some room to clamp the bridge during its glue-up fitting.  Too hard to do this after the top is fixed to the body.



There will probably be glue squeeze out during this, so I mask off the area around the bridge with tape. This also acts as a good locator for the position of the bridge which is bound to slide around a bit on the glue.


Once done, the soundboard and bridge can be set aside to dry while I mark out the fretboard.


The positioning of the frets is critical, and the good folks over at Stewart MacDonald have provided a free-use fret position calculator - mucho gratias my friends.

Armed with a printout of my 17 inch scale for 18 frets, I am good to go.
These have to be marked on the squared fretboard before tapering it, so that the fret positions are easily done with a try square. It is more accurate to use a marking knife for the fret marking, as it minimises the inaccuracies of pencil thickness.



The fret positions should all be marked from the edge of the nut, and not marked in increments from the previous fret mark.  Doing it the second way only multiplies any inaccuracy with every fret mark.
So, the ruler is clamped to the fretboard and all marks laid out before scribing them.  I have carefully ticked off all the fret marks as I go, to ensure I didnt miss any.

 
Ill cut them next, before tapering the fretboard to suit the neck that I have already built.



Now, the fretwires themselves have a very narrow seat, and so a very narrow-kerfed bladed saw is needed.  I tried several of my saws, before finding that my Veritas dovetail saw is just about perfect - narrow kerf, and very little set on the teeth.  It is a rip saw of course, designed for cutting dovetails along the grain, but serves very nicely as a crosscut saw in this instance.


 To help with the saw cuts and to keep them on track, I made up a little square saw guide.
Works a treat.


Got to wait a little, while glue dries.
Next time, Ill attach the top - and after that sets, Ill fix the fretboard.
Nearly finished - yippee ....................
Still got some time left for some strummin practice -
Uke group night tonight - FUN!

Love life and live .........................
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Best selling wood projects - Woodies With Goodies

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Best selling wood projects


.............otherwise known as the Hastings Woodworkers Guild Annual Exhibition.
Yep - its on again.  A triptych of tumultuous, timbered transactions in October - our three day Show.
The lead-up to this event is months in the planning, and involves lots of community events in the weeks and days beforehand.


Apart from the advertising and the publicity, there are, of course the exhibits.  Generally, these are the cumulation of a years work since the last exhibition - but often there are special pieces made just for the show.

My humble contributions this year are two exhibition pieces - the finished Amish Jelly Cabinet ............................


........................... and my tenor ukulele.


In the sales section, I will have some washroom cosmetics and towel rails ..........


............ and some planter stands - tall and short.


I wish my son was home so we could exhibit his just finished verandah bench. On ya lad!


There will be the old tools stall - which includes show, swap and sell from among the members of the Club, as well as antiques and collectables.  My old mate Ross, of Sunday Market fame, will be there - with bewildering bygones to bargain, barter or buy.


The show is looked forward to by all, and has in the past attracted around two thousand visitors to view our endeavours.  Maybe this year we can break that number.
Hope so .....................
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Minggu, 17 April 2016

Best selling wood projects - Building a Ukulele Part 1 Timber Selection Layout

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Best selling wood projects


My first Ukulele - here goes ..................

Ive been ruminating on this for weeks now, and its time to make a start.  After much research, and not a little searching for appropriate timber, Im actually in the starting blocks and ready to go.

Since this is my first Uke, I am going to treat the whole build as a learning experience.  Join with me and watch the progress and the mistakes as we travel this luthiered road together.


Timber Selection

I have acquired some very nice timber for the project(s) but have decided to keep the better pieces for later builds, in case I stuff up badly on the first attempt. 
Some tonewoods that I have acquired for the tops and the body includes:
  • Huon Pine
  • King Billy Pine
  • Tasmanian Myrtle
  • Tasmanian Blackwood
  • Black Heart Sassafras
Heres what Im going to be using this time around:

The soundboard will be western red cedar.  These pieces have been ripped down from some ship-lap boards from my brother in laws kitchen - left over after his recent renovation.  They are very old and nicely quarter sawn.

The fretboard, headstock and bridge will be made of Australian rosewood.  As this is my first ukulele, I am bound to make some mistakes in the build.  Better to do that with less exotic timbers, and save the good stuff for later ukeuleles.

Just to refresh your memory on uke nomenclature here is a quick revision:


The back and sides will be ripped from some figured sassafras, and the neck will be made up of some laminated straight grained sassafras as well.

The linings will be made from paulonia - because I found a piece in the woodpile - and it is light and should prove quite satisfactory.

Making The Linings

Linings are the curved strips that adhere to the sides and assist the gluing of the soundboard and the back of the ukulele.  These can be purchased from music suppliers, but I decided to make my own.

Ill use the table saw, and this is what I will end up with before cutting into strips:


To get to this point, I made up a little jig which is screwed to the mitre gauge.  It is simply a pin hammered into the face of the mitre gauge - 5mm from the cut line.


The cuts are made in the surface of the piece of paulonia so that they leave about 1/8 of the thickness remaining.  These multiple kerfs allow the linings to be bent, to follow the curves of the sides of the ukulele.

After each cut, the kerf that has just been made is placed over the pin, and the cut repeated 5mm away.  This continues until the board is mostly kerfed.  There will be a small amount at the end that wont be done, as it is too small to be supported by the mitre gauge - and too dangerous to attempt without it.


Once the kerfing is complete, I cut this kerfed board into thin strips on my bandsaw.


Here are the finished linings:


The linings are easy to bend, and will be put aside until the body assembly stage of construction.


Next step will be to rip the pieces of sassafras for the sides and back.  That will have to wait until next time.

This is going to be fun ...... cant wait ........

...... and happy woodworking to all ....................
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